YL Electrical Equipment (Tianjin) Co., Ltd.
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ACF Process Dual-interface Bank Card Milling and Embedding Machine Pre-personalized YIME-ACF-1
1. Introduction of ACF Process Dual-interface Bank Card Milling and Embedding Machine Pre-personalized YIME-ACF-1
Dual-interface Bank Card Milling and Embedding Machine YIME-ACF-1 (ACF/Anisotropic Conductive Film Process) is known as a professional and industrial grade milling and implanting machine for high-end contact IC card including dual-interface IC bank card.
The device is designed and used in a modular structure with each module having independent functions. The whole production line also includes one set of DI Bank Card ACF process Glue Preparation Machine.
It is a high speed milling and accuracy embedding pre-personalized production line.
With the double detection, color sensor or QR detection, double high speed milling motor cooling by air system with antenna protecting detector, antenna welding hole slot and cavity can be completed at the same time, the high-speed brush motor to remove impurities and waste after slotting completely, OCR to inspect the Q-factor of the antenna is available on the machine.
2. Functional module configuration of ACF Process Dual-interface Bank Card Milling and Embedding Machine Pre-personalized YIME-ACF-1
The equipment adopts network servo linkage control, and multiple spindle motors work synchronously, with fast speed, high accuracy, stable and reliable synchronous forming, greatly improving the production speed and yield rate of the card. The card transfer and milling positioning of the equipment adopt the most time-saving and reliable method, which improves the speed and stability of the entire machine.
Functional module configuration:
Card issuance modules (2 sets)－double-card detection units (2 sets)－QR code direction detection units (2 sets)－Slot Milling station#1－dust Cleaning#1－Slot Milling station#2－dust Cleaning#2－Slot depth detection units (2 sets)－OCR inspection units (2 sets)-Chip embedding unit (chip die cutting, picking and placing to milled slot)－chip existence detection unit－Hot pressing units (3 sets)－Cold pressing unit－ATR detection unit－IC Implanting height detection－OCR detection (detecting chip position ) －finished card collection modules－bad card rejection box
3. Technical Parameter of ACF Process Dual-interface Bank Card Milling and Embedding Machine Pre-personalized YIME-ACF-1
| SN | Module | Function description |
| 1 | Control system | PC control system (Windows 7 or more).PLC data interface is kept open. |
| 2 | Card issuance module | Two sets of horizontal type card feeding magazines configurations with a loading capacity of 1000 cards for each. Blowing air while inserting the card to eliminate static electricity on the card body. |
| 3 | Double-card detection | Support standard size card overlapping detection within 1mm thick. It can ensure smooth card passing. |
| 4 | QR code direction detection | Support QR code direction recognition detection. |
| 5 | Slot milling station | 1. Using the upper surface positioning of the card body to ensure precise positioning, and slot milling action does not start without seeing the card. Milled slot accuracy reaches ± 0.015mm; 2. The milling head uses water-cooled cooling method; 3. The parameters of slot milling program can be independently configured and remotely loaded. |
| 6 | Dust cleaning unit | Vacuum and air knife cleaning is used to remove the milled groove residues with vacuum detection function. |
| 7 | Slot depth detection unit | It can precisely measure and control the groove or slot milling depth by measuring one point on the first step with an accuracy of ± 0.001mm, and it can automatically adjust the depth of the milling groove according to the detection results. |
| 8 | IC chip embedding unit | 1. Support detection of waste hole modules; 2. After clearing the card, all modules can be implanted onto the cards without the need for manual intervention; 3. Equipped with an air blowing device, after punching the IC module, it can ensure that the surrounding area of the punched module is clean and debris will not be carried onto the card body or chip module; 4. The system is equipped with safety protection devices, safety production switches, and maintenance modes. |
| 9 | Water cooling system | Provide temperature data output interface for cold water system. |
| 10 | Dust suction unit | It provides reliable dust suction system. |
| 11 | Chip punch mold station | Supporting quick switching of different types of chip punch molds. The mold work automatically counts and resets to zero when replaced. Support the ability to set the number of punch cuts, with a prompt function when reached. |
| 12 | Hot pressing unit | 1. It can be directly called through program settings to avoid manual replacement of different hot pressing heads for different processes; 2. Equipped with temperature control alarm shutdown function, and it can achieve adaptive balance of the hot press heads. |
| 13 | Cold pressing unit | Used for cooling the hot chips after passing hot pressing station. The chips are well protected without damage in cold pressing unit. |
| 14 | ATR detection unit | The switching and operation interface is simple. At the same time, the wire of the probe is plug-in type. It can achieve ATR reading and save data, support reading log records and output, and support setting the number of consecutive read failures. |
| 15 | Implanting height detection unit | Prevent the implanting height from exceeding the standard range with an accuracy of ± 0.001mm, and it can detect the chip plane. |
| 16 | OCR detection unit | The visual inspection system is used to detect such problems as chip implanting reverse direction, chip position deviation and so on. Support subsequent expansion to add non-contact detection. |
| 17 | Finished card collection module | It can push the finished good cards to the loading cartridges with dual card magazines configuration with single capacity of 500 cards; Can achieve automatic counting function, and automatic alarm prompt is available when card loading magazine is full. |
| 18 | Bad card rejection box | Support the classification of different types of waste cards, and automatically count and display the number of waste cards on the system interface. |
4. More details of ACF Process Dual-interface Bank Card Milling and Embedding Machine Pre-personalized YIME-ACF-1
| Product First Pass Rate
| ≥99.8% |
| Equipment utilization rate
| ≥98% |
| Mean Time Between Major Failures (MTBF)
| ≥168h |
| X Y. Z-axis accuracy of chip slot milling equipment | ±0.015mm；Cpk>1.33 |
| Embedding accuracy of chip embedding machine | ±0.02mm；Cpk>1.33 |
| Speed-UPH | 4000 cards per hour for 1-chip card production |
Our service :
Pre-sale
(1) Professional suggestions (raw material matching, machine selection, the condition of building factory, feasibility analysis for brick machine production line)
(2) Device model choice (recommend the best machine according to the raw material, capacity and the size of brick)
(3) Efficient on-line service
(4) Welcome to visit our factory and production line any time, if you need, we can make invitation letter for you.
(5) Introduce the company file, product categories and production process.
Sale:
(1) Update the production scheduling in time
(2) Quality supervision
(3) Product acceptance
(4) Shipping on time
After-sale:
(1) The engineer will guide to carry out the plant at the clients side if needed.
(2) Set up, fix, and operate
(3) offer training to the operator until they are satisfied at clients side.
(4) Skill support the whole using life.
(5) Recall clients regularly ,get feedback in time ,keep well communication with each other
Guarantee
(1)We can supply one year guarantee period for our card machines, if the client have any question ,they could contact our service department any time ,we will supply efficient service .
(2)Within one year ,if the client meet the unsolvable questions ,we can make site supporting.