YL Electrical Equipment (Tianjin) Co., Ltd.
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Wire Picking and Welding Process Dual-interface IC Bank Card Milling and Embedding Machine YIME-WPW-1
1. Introduction of Wire Picking and Welding Process Dual-interface IC Bank Card Milling and Embedding Machine YIME-WPW-1
Dual-interface Bank Card Milling and Embedding Machine YIME-WPW-1 (Wire Picking and Welding Process) is designed for realizing the full automatic and speedy production of dual interface IC bank card in one single production line by using the technology of antenna wire picking and soldering process.
It is featuring higher reliability and stability, which is known as a professional and industrial grade milling and implanting machine for high-end contact IC card including dual-interface IC bank card.
Cavity depth measurement and cavity hole inspect by vacuum absorbtion, OCR to inspect the antenna flatness and integrity, the efficiency antenna conductive detection which ensure the high quality of embedding .
Available for conductive glue dispensing or solder paste technology which makes the cost down rapidly, OCR inspection after adhesive or solder paste dispensing, online lamination and module cutting can be completed simultaneous, Screw ball with the robot to module pick & place preheating and servo system is adopted to ensure the high accuracy of the placement.
2. Functional configuration of Wire Picking and Welding Process Dual-interface IC Bank Card Milling and Embedding Machine YIME-WPW-1
Designed with a modular structure design, It consists of two independent production machines: one set of DI Bank Card Slot Milling and Wire Picking Machine and one set of DI Bank Card Chip Welding and Embedding Machine. There is one automatic card pick-placing hand working in the middle of the two machines to realize automatic production process as a whole L-Shaped line. Besides the above two machines, the whole production line also includes one set of DI Bank Card Chip Reel Tin and Glue Preparation Machine.
1). Functional module configuration for DI Bank Card Slot Milling and Wire Picking Machine:
Card issuance magazines (2 sets/500 cards loading capacity)－double-card detection units (2 sets)－direction detection units (2 sets)－Slot Milling station#1－dust Cleaning#1－Slot Milling station#2－dust Cleaning#2－Slot depth detection units (2 sets)－OCR detection units (2 sets/detecting antenna wire existence after milling)－Wire picking stations (4 sets/picking up the antenna wire ends)－OCR detection units (2 sets/detecting the position of the two antenna wires)－Slot Milling stations (2 sets/milling lower stages of the chip slot )－Cleaning module －finished card collection magazines (2 sets/500 cards loading capacity)－bad card rejection box
2). Functional module configuration for DI Bank Card Chip Welding and Embedding Machine:
Card issuance magazine (1 set/500 cards loading capacity)－double-card detection unit－wire erection unit - wire sorting unit - wire cutting unit - Antenna shaping & detection - chip tape receiving and releasing module - chip punch-placing module - card positioning module- antenna soldering module - Chip positioning&welding module - Chip re-welding unit - ATS detection module (detect the electrical performance of the built-in antenna to see if soldering is successful) - Hot and cold pressing card positioning module - Hot pressing stations-cold pressing stations - ATR detection (detect the electrical performance of the IC chip in contact way) - OCR detection (detect whether the position of the implanted chip on the card is appropriate) - Finished card collection magazine (vertical type/500 cards loading capacity/card full automatic alarm)－bad card rejection box
3). Functional module configuration for DI Bank Card Chip Reel Tin and Glue Preparation Machine:
Chip reel feeding unit - Tin wire feeding unit - Heating head cleaning unit - Tin wire heating unit - Solder pad polishing unit - Strip positioning unit - OCR vision system - Tape unwinding unit - Hot melt tape cutting unit - Hot melt adhesive heating unit - Hot melt adhesive cooling unit - Chip detection module - Strip traction group - Finished chip roll collection group
3. Technical Parameter of Wire Picking and Welding Process Dual-interface IC Bank Card Milling and Embedding Machine YIME-WPW-1
| Product First Pass Rate
| ≥99.5% |
| Equipment utilization rate
| ≥98% |
| Mean Time Between Major Failures (MTBF)
| ≥168h |
| X Y. Z-axis accuracy of chip slot milling equipment | X/Y ±0.015mm & Z±0.001mm ；Cpk>1.33 |
| Embedding accuracy of chip embedding machine | ±0.05mm；Cpk>1.33 |
| Maximum Speed-UPH | 3600 cards per hour |
Technical Parameters:
1. Dimension: total around L62000×W800mm×H1800 mm (two machines consists of one total line in L shape with one card pick-placing hand in the middle )
2. Weight:Around 2200 KG
3. Power supply:AC 220V 50/60HZ
4. Rated Power: 15 KW
5. Compressed Air:450 L/min 6 kgs /cm2
6. Control Mode:PC+ Servo system+OCR
7. Processed Card size:ISO CR80/IEC7810 cards 54×85.6mm
4. More details of Wire Picking and Welding Process Dual-interface IC Bank Card Milling and Embedding Machine YIME-WPW-1
Strengthened with multiple hot welding and cold welding group to protect the module by cooling down, implements encapsulation quality, Card body flatness detection,OCR to check the surface of the card's overall.The PC terminal connects the reader to detect the chip value and the chip frequency to identify the quality of the chip. It supports the port API access of SDK smartware development package under the APDU access program to realize the secondary development of the software.
Support data reading and key transmission of various IC brands to ensure the security of card data;
Users can develop smartware by personalized requirements.OCR chip detection and pre-personalized data processing as one of the functional production line, used to produce ISO standard contact and ISO standard dual interface cards.
Our service :
Pre-sale
(1) Professional suggestions (raw material matching, machine selection, the condition of building factory, feasibility analysis for brick machine production line)
(2) Device model choice (recommend the best machine according to the raw material, capacity and the size of brick)
(3) Efficient on-line service
(4) Welcome to visit our factory and production line any time, if you need, we can make invitation letter for you.
(5) Introduce the company file, product categories and production process.
Sale:
(1) Update the production scheduling in time
(2) Quality supervision
(3) Product acceptance
(4) Shipping on time
After-sale:
(1) The engineer will guide to carry out the plant at the clients side if needed.
(2) Set up, fix, and operate
(3) offer training to the operator until they are satisfied at clients side.
(4) Skill support the whole using life.
(5) Recall clients regularly ,get feedback in time ,keep well communication with each other
Guarantee
(1)We can supply one year guarantee period for our card machines, if the client have any question ,they could contact our service department any time ,we will supply efficient service .
(2)Within one year ,if the client meet the unsolvable questions ,we can make site supporting.